Solid Profile

Solid Profile heavy duty chains are the best choice for the highest demands on service life and performance.

Solid Profile chains are characterized by the special vertical link geometry, which enables to reduce  the chain height even more than in the case  of the double-flat chains. This makes it possible  to reduce the height of the pan profile and  to increase the loading capacity of the conveyor. The wide vertical links also have the largest contact surface with the pan sliding sheet and the contact surface between the horizontal and vertical chain links, which allows to significantly reduce the chain wear during operation, to decrease its elongation during operation and at the same time to minimize as much as possible the risk of its damage due to friction martensite. The chain geometry protects the links against jamming and, combined with a special heat treatment, the chain mechanical parameters exceed by more than 65% the requirements of the  DIN 22255 standard. All the above-mentioned features make Solid Profile chains the first choice for the highest drive powers application and operation on the mining faces. FASING produces Solid Profile chains in a range  of sizes with horizontal link diameter 38-60 mm.

 

 

 

Dimensions
Chain size
d×t1 / t2
Bar diameter
d
Pitch
t1+t2=t
Round
horizontal link
Flat
vertical link
e
max.
~ Weight
b1 min. b2 max. b3 min. b4 max.
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg/m]
38 × 126/148 38 ± 1.1 126 + 148 = 274 ± 1.5 62 143 42 88 54 30.0
42 × 128/164 42 ± 1.1 126 + 164 = 292 ± 1.6 71 159 46 99 60 37.0
50 × 146/174 50 ± 1.5 146 + 174 = 320 ± 1.7 76 178 52 116 64 49.0
56 × 168/204 56 ± 1.6 168 + 240 = 372 ± 2.0 88 206 60 130 75 65.0

 

Mechanical properties
Chain size
d×t1 / t2
Chain grade Test force Breaking force 
min
Unit elongation at test force
max.
Unit elongation at test breaking force
min.

Fatigue
resistance
min. 

[mm]   [kN] [kN] [%] [%] [cycles]
38 × 126/148 C; DIN 22255 1 360 1 820 1.6 11 70 000
C-PLUS 1 930 70 000
SP 1 950 70 000
PW-9 2 040 90 000
42 × 128/164 C; DIN 22255 1 660 2 220 1.6 11 70 000
C-PLUS 2 360 70 000
SP 2 380 70 000
PW-9 2 500 90 000
50 × 146/174 C; DIN 22255 2 060 3 140 1.6 11 70 000
C-PLUS 3 340 70 000
SP 3 400 70 000
PW-9 3 530 90 000
56 × 168/204 C; DIN 22255 2 600 3 940 1.6 11 70 000
C-PLUS 4 190 70 000
SP 4 240 70 000
PW-9 4 430 90 000